Introduction
There are various methods for manufacturing optical thin films, broadly categorized into three types: Physical Vapor Deposition (PVD), Chemical Vapor Deposition (CVD), and Chemical Solution Deposition(CSD).
1. Physical Vapor Deposition (PVD) Technology
An ion beam is facing a target. The resulting ion bombardment physically removes material from the target which is deposited on the substrate surface. The adding of reactive gases such as oxygen allows reactive ion beam sputtering of e.g. dielectric materials.
By adding an assist ion beam source an extra ion bombardment at the substrate can be introduced. This is used to influence the growing film or pre-clean the substrate.
In PVD technology, the deposition material comes directly from the source material (referred to as the coated material). It involves three basic processes: generation of vapor-phase deposition material, transportation of vapor-phase deposition material, and deposition of vapor-phase deposition material.
(1) Generation of Vapor-Phase Deposition Material
There are two ways to generate vapor-phase deposition material:
(2) Transportation of Vapor-Phase Deposition Material
The transportation of vapor-phase deposition material must be carried out in a vacuum of less than 1.33x10-2Pa. This is done to:
(3) Deposition of Vapor-Phase Deposition Material
Deposition of vapor-phase deposition material is the process of vapor-phase deposition material atoms condensing on the substrate. This can occur through natural
condensation or by introducing other reactive gas atoms to form compound films through chemical reactions, known as reactive deposition. Additionally, during the process of vapor-phase deposition material atoms condensing into
a film on the substrate, high-energy ions can be simultaneously used to bombard the film layer to improve its structure, properties, and adhesion, known as ion deposition.
2. Chemical Vapor Deposition (CVD) Technology
Chemical Vapor Deposition is a technique where chemical substances in gaseous or vapor form undergo chemical reactions on a gas-solid interface using various energy sources such as heating, plasma excitation, or light radiation within a reactor to form solid deposits.
3. Chemical Solution Deposition (CSD) Technology
The solution deposition method involves the formation of films on the substrate surface through chemical reactions in a solution. It includes methods such as chemical deposition, electrochemical deposition, and sol-gel (SG) deposition.
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Key words: Coating Service; Ion Beam Sputtering (IBS) Coating; Chemical Vapor Deposition (CVD) Coating